CORNISH MAN-ENGINE
Mining & Smelting Magazine, June 1862
The appointment of a royal commission to
inquire into the condition of the metallic mines of the kingdom has
naturally drawn attention to the various appliances by which the labour of
climbing ladders may be avoided. It is pretty well agreed that, in the
present state of engineering science, some mechanical means ought to be
adopted for raising the miners from deep metallic mines; but opinions differ
widely as to what those means should be. In Cornwall there is a large party
who object to the use of the skip, or any other similar appliance, in the
raising of men, principally on the ground of its being dangerous, and who
believe that the man-engine is the only machine properly applicable in the
varyingly inclined shafts of metallic mines; but there is also an
influential party in the county who take a different view, and maintain that
with proper care men could be raised with perfect safety in the ordinary
skips. As the subject is evidently one of considerable importance, and as an
accurate knowledge of the conditions connected with the installation of the
man-engine is necessary in order to be in a position to understand the
merits of the discussion, we give the following descriptions, most of which
are founded on M. Moissenet’s memoir in the Annales des Mines (5th
Series, vol. xv, p. 1), with all additional information as to what has been
done up to the present time.
While in collieries, from the earliest
times, the workmen have been drawn up by the same means as those used for
extracting the coal, this does not seem to have been the case in any
metallic mining district in the United Kingdom, or on the continent; in
Cornwall, in the Hartz, and in the Erzgebirge, the miners still continue to
climb up by ladders. The most obvious cause of this difference is, of
course, in the fact that while in collieries shafts are generally vertical,
in metallic mines they are commonly inclined at various and frequently
changing angles. The original notion of the present form of man-engine was
conceived in 1883 by Her Dorell, then at Zellerfeld; and the first engine
was placed, in the same year, in the Spiegelthai shaft, 110 fathoms deep.
The principle on which the engine was constructed was very simple: it
consisted of two rods, to which an alternative reciprocal motion was given,
furnished with platforms, from winch the miner passed alternately in his
ascent or descent. This machine, which received the name of Fahrkungt,
and •was described in Karsten's Archiv, vol. x, was found so
successful here, that another on a similar principle was put up in 1835 at
the Georges Wilhelm mine, on a shaft 225 fathoms deep, underlying2 feet in a
fathom: these were followed by numerous others in various German and
continental mines. In the cases mentioned, and indeed in almost every other
case, the rods were of wood, like pump rods; but in 1836, when it was
proposed to put analogous machines on still deeper shafts, like the
Sohreiberfeder Schaeht and the Samson shaft of Andreasberg, it was
feared that such rods would be too heavy, and it was resolved in consequence
to replace them by wire rope. An arrangement of this kind was placed in the
Samson shaft, which, in November, 1841, had attained the depth of 420
fathoms, and which it was expected would have to be sunk to the depth of 480
fathoms. This shaft was sunk on the course of the lode, and from surface to
210 fathoms had an underlie of 6 inches in a fathom; from the 210 to the
depth of 300 fathoms it was vertical; below the 300 it took again an
underlie of 6 inches in the fathom, but in an opposite direction, to the
depth of 330 fathoms, below which it went down again vertical. The first movement made to introduce
these machines into Cornish mines was made in 1834 by Mr. Charles Fox, who
offered considerable pecuniary prizes, first to the engineer who designed
the best engine, and next to the mine which should erect it. Mr. Michael
Loam gained the prize for the best design; and the adventurers of Tresavean
mine were induced to erect one, being subsidized by a considerable
subscription. This first engine, which went to work in January, 1842, and
only extended at first to the depth of 25 fathoms, consisted of two rods
(worked by a water-wheel) moving alternately with a 6-ft. stroke, the
platforms on each rod being 12 feet apart. This experiment was so far successful
that it was determined, on the advice of Mr. Loam, to apply steam-power, and
to extend the machine to the bottom of the mine. For this purpose a 36-in.
cylinder engine, with a 6-ft. stroke, was erected, the stroke of the rods
being extended to 12 feet, while the platforms remained the same distance
apart. Thus modified, the engine was. put to work to the depth of 140
fathoms on the 25th October, 1842, and finished to the depth of 290 fathoms
in June, 1843; the mine being at that time 310 fathoms deep. A second
engine, on the same principle, was put in at the United mines in 1845 by
Messrs. Hocking and Loam; it extended to the depth of 210 fathoms, and is
still working. Tresavean mine having been abandoned for some years, of
course the original engine put up at that mine no longer exists. The principle of those engines was that
of the original Fahrkunst, that is, two rods oscillating
reciprocally. In 1851, however, the late Captain Puckey, in connection with
Mr. West, engineer, of St. Blazey, conceived and adopted a new .system at
Fowey Consols mine. This consisted in the substitution of a single rod for
the double rods, this rod being furnished with platforms 12 feet apart,
while a series of sollars, a similar distance apart, were placed in the
shaft, on each side of the rod, in such a position as to correspond with the
levels of the platforms at the end of each stroke. In this modification of
the engine the miner, on leaving the platforms at the end of the up or down
stroke, waits on the sollar until the next up or down platform comes to him.
This type of man-engine, as we shall point out farther on, is a decided
improvement on the old double-rod type, and engines on this plan have since
been put up at Levant, Dolcoath, Cook’s Kitchen, Carn Brea, Par Consols, and
Wheal Reeth. Consequently there are at present eight man-engines working in
the county—one double-rod at the United mines, and seven single rods at the
mines named. Tabulating the leading particulars of these engines, we have
the following statement, which shows the depth to which each engine extends,
the particulars of the motive power working it, the relative number of
strokes made by the motive-engine for one of the man-engine rods, the rate
at which the rods themselves are made to move, the duration of the journey,
and the velocity of the miner. In every case the length of the stroke of the
man-engine rods is the same – 12 feet.
Mines |
Depth of Engine Shaft |
Particulars of Motive-Engine |
Relative no. of Strokes |
Rate of Man-Engine |
Size of piston |
Length of stroke |
No of strokes |
No. of strokes |
Journey |
Velocity |
|
Fathoms |
inches |
ft |
in |
Per min |
|
Per min |
min |
Per min |
1. United Mines (double rods) |
210 |
32 |
6 |
0 |
18 |
6 |
3 |
17½ |
72 |
2. Levant (Single rod) |
200 |
20 |
3 |
8 |
40 |
10 |
4 |
25 |
48 |
3. Dolcoath |
220 |
20¼ |
5 |
0 |
42 |
12 |
3½ |
30 |
42 |
4. Carn Brea |
132 |
26 |
6 |
0 |
16 |
4 |
4 |
16 |
48 |
5. Par Consols |
220 |
24 |
6 |
0 |
25-30 |
5 |
5-6 |
20 |
68 |
6. Wheal Reeth |
188 |
30 |
9 |
0 |
5-6 |
1 |
5-6 |
16½ |
68 |
7. Fowey Consols |
280 |
Water wheel, 30ft by 6ft. |
5-6 |
25 |
68 |
8. Cook’s Kitchen |
190 |
Water wheel, 52ft by 3ft. |
3½ |
27 |
42 |
At the United mines and Fowey Consols the
shafts are perpendicular the whole way. At Levant, after underlying
slightly east, the shaft changes to a considerable west underlie in depth.
At Dolcoath, the first 50 fathoms are perpendicular, but afterwards the
underlie is south, 18 inches to 2 feet per fathom. At Carn Brea the shaft is
nearly perpendicular to the 80, below which it underlies 1 foot in a fathom
south. At Cook’s Kitchen the shaft is perpendicular to the 60, and below
that underlies 2 feet per fathom south.
Excluding the cases stated of Fowey
Consols and Cook's Kitchen, the motive-engines are the ordinary Cornish
rotary steam-whims double-acting, with vertical cylinder and beam; except in
the instance of Wheal Reeth, where an ordinary pumping engine is used, and
the rod is attached directly to the beam. Where a rotary engine is used, the
rod is attached to the steam-engine by means of an ordinary balance bob, in
the same manner as pump rods would be attached, a line of flat rods of
greater or less length being used for forming the connection between them.
In the cases of the United mines, Fowey Consols, Cam Brea, Cook’s Kitchen,
and Par Consols, the flat rods receive their motion from crown-wheels
working in 8 vertical plane; in Levant and Dolcoath, from wheels working in
a1 horizontal plane. This difference of arrangement has arisen from the
nature of the motive engines to winch the man-engine rods had to be
connected. That at the United mines was used to work a crusher, and
consequently the wheels were most conveniently placed vertically. Those at
Levant and Dolcoath, on the contrary, having been employed to work the
old-fashioned vertical-axe whim, it was necessary to accommodate the
movement to them, and consequently Mr. Hocking was driven to adopt the
horizontal crown wheels. The vertical ones are, however, much preferable,
and being adapted to the modern form of drawing machine now in use, may be
considered as the type to be adopted in future. The mode of connection is
very simple: it consists of a crown and pinion-wheel, the latter (say 2 feet
in diameter) attached to the axle of the motive power, and the former (say
14 feet), in which this works, to the periphery of which the rod connected
with the bob is attached. The dimensions given are those of the cogwheels at
the United mines, but, of course, the relative sizes of these will vary
according to the relative number of strokes required to be made by the
motive-engine to each stroke of the man-engine rods. These wheels are thrown
in and out of gear in the ordinary manner, by which the man-engine is
connected or disconnected from the motive-engine. In the case of the
water-wheel at Fowey Consols, it was considered that its mass alone was
insufficient to secure the proper regularity of the motion, and consequently
a fly-wheel, weighing fourteen tons, has been added, worked by cogs at three
times the rate of the water wheel.
When the man-engine receives its motion
from a vertical wheel, there is no difficulty in making the connection
between it and the bob of the man-engine rods, inasmuch as they both work in
the same plane. But when the motion is given by a horizontal wheel, as at
Dolcoath and Levant, the connection is attended with some little difficulty,
in order to bring within as narrow limits as possible the line of lateral
variation of the connecting rods. At Dolcoath this is effected in the
following manner:- The total distance between the horizontal crown-wheel and
the shaft is about 27 fathoms. Between this there is first, an 8-inch rod,
24 feet long, attached at one end to the wheel, and at the other to another
rod, at right angles, 22 feet long, working like a fend-off bob. To the
point of junction of these two rods is connected the line of rods (7½ inches
square) attached to the bob of the man-engine. The effect of this
arrangement is, that the lateral variation, which at the head of the first
piece of rod is 12 feet (the diameter of the wheel), is reduced by the
action of the other rod at right angles to a variation of only one foot,
which is not material.
The rods of the man-engines, like those
of pumps, are of Norway pine, of the best quality, with an average length of
about 36 feet. The size in the rods of the various engines varies as
follows:—
Fowey Consols, Levant and Cam Brea.. 8
inches through their entire length.
Cook's Kitchen and Far Consols.. ..
Succession of 8 inches and 7 inches.
Dolcoath .. .. ..
.. .. Succession of 8 inches, 7 inches, and
6½ inches:
United mines .. ..
. 7½ inches first 60 fathoms.
„ .. .. ..
7 inches the 100 following fathoms.
„ .. .. ..
.. 6½ inches the last 50 fathoms.
They are joined together like the pump rods,
that is, by four wrought-iron strapping plates, generally about 1 inch
thick, 5 inches wide, and from 10 to 12 feet long; these are screwed two and
two together with 1¼ inch bolts 18 inches apart, so that each rod is held by
eight bolts.
The platforms are of good deal, or oak,
which is better, 14 inch thick, but of varying size. In the double-rod
engine of the United
mines the platforms are 18 inches wide by 15 inches deep, with a space of 6
inches between them. In the single-rod engines at
Dolcoath and Fowey they are respectively 16 inches and 12 inches square.
This seemingly unimportant mutter .being really one involving to some extent
the question of safety, I .shall dwell upon it for a moment.
The only danger connected with the
man-engine arises from the possibility of slipping the foot, or from
carelessness in exposing the head or shoulders beyond the, proper limits,
and thus subjecting them to collision with the platforms, sollars, or walls
of the shaft. Now there is less danger of slipping in stepping on a 12-inch
platform than on a larger one; and besides, the more restricted the space,
provided it is sufficient for the two feet, the more the miner will be
obliged to hold himself upright on the platform, and thus avoid the risk of
exposing his head or shoulders to collision with the sollars. (in the case
of the single-rod engine). The proper space between the two sollars
generally would be from 22 to 24 inches. Now with a 12-inch platform there
would be on each side a free space of from 5 to 6 inches, while with a
16-innh platform this is reduced to 3 or 4 inches, and consequently the
possibility of collision, in case of carelessness, proportionately
increased, consequently a 12-inch platform seems the safest size.
These platforms (which it need scarcely
be said should always be horizontal, whatever the underlie of the rod) are
fixed in the rod by iron brackets. At Dolcoath this is done by bar-iron, 2
inches by 4 inch, and at Fowey Consols by angle iron. In every engine, a
handle of ¾ inch round iron commences 4 feet above each platform, and
extends up 2 feet long.
The drawing (fig. 1), giving a front and
side elevation of the single-rod type of man-engine, snows its general
arrangement, and the manner in which the men step in and out at the end of
each stroke. Besides these more general particulars,
there are a few special details of such practical importance as to make it
advisable to give a few particulars concerning them. These are, the guides,
sheaves, angle or V bobs for breaking the underlie, catch-pieces, and
balance bobs. All these follow, more or less closely, the similar
arrangements employed in pit-work.
Fig 1 Cornish Man-Engine
Guides. The drawings in figs. 2, 3, 4,
5, and 6,-show the two arrangements of guides employed at Fowey Consols. One
consists of a short bar fixed transversely at the back of the rod, the ends
of which work in two longitudinal guides forming a groove; this arrangement
is shown in figs 4, 5, and 6, of which fig. 4 is a front elevation, fig. 5 a
ground plan, and fig. 6 a side elevation. The other arrangement, on the contrary, has a short
groove in which two long pieces work, which are attached laterally to each side
of the rod; figs. 2 and 3 will make this plain* In all cases the rods are
protected by linings of beech or elm, and the guides are firmly secured by
pieces of substantial timber fixed in the shaft. At Dolcoath for the
perpendicular, or only slightly inclined portions, a strong plate is fastened at
the back of the rod; this works on a fixed horizontal beam, in which two
cramp-irons are placed, which extend over the projecting edges of the plate, and
thus form grooves.
Sheaves. The sheaves are of cast iron and are
always placed behind the rod in the shafts, firmly secured to pieces fixed in
the shaft. Their diameter should not, if possible, be less than 2 feet; at Dolcoath, according to the space disposable, they range from 2 feet 6 inches to
18 inches; the rims should not be less than 3 inches deep. The rod is secured
against any vibrations which might cause it to get out of the sheaves by the
guides or catch-pieces. A plank of beech, 18 inches thick, used as a lining to
preserve the rod from the effects of friction, is fixed by staples on that face
of the
rod working on the sheaves. These various guides,
including the catch-pieces, should not he at less intervals apart than 10
fathoms. Angle-bobs:- The most simple angle-bob for
breaking the incline is that called the V bob, which is an isosceles triangle,
the angle at whose summit is the supplement of the obtuse angle comprised
between the two inclinations. These bobs, being those usually used for breaking
the angle of pump rods, are sufficiently well understood; it is evident that the
points of each of the arms of the V bob describes an arc of a circle whose
radius is equal to the length of the-side of the V bob, and that upon the length
of this radius depends-the amount of the deviation. As in the case of man-engine
rods, the chord of the arc (the length of the stroke) is always 12 feet, with a
24-ft. bob the deviation will be 9216 inches.
 |
Travelling-bob, between the axles, a platform is
fixed, the two neighbouring platforms, above and below, being on the main rod.In certain parts of Dolcoath shaft, where the
inclination augments gradually without any sudden angle, the rod coming too
close to the hanging wall of the lode, it suffices to keep it sufficiently off,
to attach the next piece of rod not to the end of the last piece but behind it,
putting a short piece between, and strapping and bolting the whole together. Catch pieces:- The accompanying sketch (fig.
7) shows the catch-pieces in use at Fowey Consols, which it will be seen do not
differ materially from those used in pump rods, the object being to prevent, in
case of breakage, a greater fall than 12 feet, the length of the stroke. These
catch-pieces are placed at intervals of 40 fathoms apart, and in the Fowey
Consols shaft are composed of six pieces,
each 8 inches square, forming a support 4 feet deep. Behind the catch-pieces
another longitudinal retaining piece, 18 feet long, and also 8 inches square, is
securely strapped and bolted by iron strapping-plates 2 inches by 1 inch at the
top and bottom to the main rod, leaving an intervening space of 12 feet long by
11 inches wide, which is kept by the short intervening pieces, the upper one of
which is 4 feet long, and the lower only 2 feet. Both the main rod and the
retaining-piece are preserved from friction by the usual lining. It will be seen
that these catches work very efficiently as guides.Balancw-bobs:- The rods should be as nearly
as possible balanced, so that when they are empty the power required to move
them shall be little more than the friction. With the exception of the case of
the United mines, presently referred to, the ordinary pit-work balance-bobs are
universally used. The amount of balance used at Dolcoath is 30 tons, distributed
as follows:-
|
Tons |
At surface.—Balance behind crown-wheel |
5 |
Large bob at mouth of shaft |
8 |
Balance at 90 fathoms |
7 |
Balance at 120 fathoms |
10 |
|
30 |
At Carn Brea there is a very large bob at the
surface, with a balance of 25 tons, and another at the 70 with 7 or 8 tons. At
Cook's Kitchen the balance of 20 tons is distributed as follows: at surface, 7
tons; at 42 fathoms, 7 tons; and at 111 fathoms, 6 tons. At Levant there are
four bobs with a balance of about 33 tons. At Fowey Consols there are three, one
at surface, and two in the shaft. The balance-bobs are usually attached to the
main rod by a long connecting-rod, at least 60 feet in length; this length, with
the elasticity of the connecting-rod, allows it to be connected with the main
rod in the same manner as the retaining-piece in the catches. At Fowey Consols
the connecting-rods are of 3-inch round iron.These balance-bobs work very well, but are
costly, not only in themselves, but in consequence of the considerable room they
occupy, requiring frequently the cutting of heavy plats where the old workings
are not sufficiently large, or not conveniently placed. The latter difficulty
may be sometimes met, as in the case of Dolcoath, where, at the depth of 120
fathoms, the lode had been worked for a great width, but with a considerable
underlie, so that to put in a bob in these workings it was requisite that it
should be inclined like the underlie of the lode and the rod, so as to work in
the same plane as the latter. This arrangement is also sometimes adopted with
pump rods. The usual system, however, is to put in the bobs behind the rod in a
direction at right angles to the length of the shaft. The same well-known
principles which apply to distributing the balance in the case of pump-rods also
applies to the balancing of man-engine rods; hence it is evidently more
advisable to distribute the balance throughout the depth of the rod than to
accumulate it in any one place. The main point to aim at is to insure that the
rods shall always work by extension and not by compression. Hydraulic balances would also be evidently
well suited for man-engine rods, wherever they can be conveniently used,
particularly as they avoid the oscillation which, under the best arrangements,
is to a certain extent inseparable from the use of the ordinary bob. At the
United mines there are two ordinary balance-bobs at the mouth of the shaft, and
three balance levers in depth ; one at the adit, one at 40 fathoms, and the
third 72 fathoms deeper. A sketch of these levers is given in Plate IV of the
Report of the Polytechnic Society for 1845. Although the levers are economical
in their first cost, there is a considerable friction from the use of cogwheels,
so that they have not been found to answer well on the whole, and have not been
adopted in any subsequent engine. Signals:- The man-engine compartment is
always provided with a "knocker-line," for signalling to the surface. At Fowey
Consols IJ-inch galvanized wire-rope is used.Weight of Man-Engines:- The density of Norway
pine being .58, a rod 8 inches square and 100 fathoms long will weigh about 4
tons 6cwt. In the same length there will be about twenty junctions of the rod,
the iron used about which, for strapping-plates, &c., each weighing about 6
cwt., gives a total weight of 6 tons for strapping iron per 100 fathoms. The
iron required for the fifty brackets for the platforms in the same length will
weigh about 7¼ cwt; and that for the corresponding handles about 3½. The total
weight of a rod 100 fathoms in length will, consequently, be about as follows:-
|
Tons |
Cwts |
Wood in the rod
|
4 |
6 |
Strapping-plates, &c., for junctions |
6 |
0 |
Brackets and handles |
0 |
11 |
Sundry pieces: guides, catches,
strapping-irons, bolts, &c |
1 |
18 |
Total |
12 |
10 |
or 26 cwt. per running fathom. If to this we add
the travelling or V bobs, and the connecting-rods of the balance-bobs, we have
for the depth of Dolcoath, 220 fathoms, a weight of about 300 tons to be
balanced as near as may be by the arrangements stated. Cost of Man-Engines:- The cost of a
man-engine is a matter difficult to estimate with any practical accuracy, for
the principal outlay often arises from the cost necessary to put the shaft in a
state to receive the engine. Assuming, however, that the shaft is in the
required state, we may roughly estimate the cost of the single-rod engine at
from £2 to £2 10s per fathom, including in this the balance-bobs taken at an
average cost. The mere cost of the rods, platforms, &c. (including
strapping-plates and the necessary connections), would probably not exceed 25s
per fathom, but the balance-bobs run away with money. One of the most recent
engines put up in Cornwall, that at Cam Brea, cost, with the steam-engine
(26-inch), about £2,300; but then, as we shall show further on, the cost of the
motive power should not be included specially in the cost of the man-engine, for
under any system of raising men mechanically this power, indeed, a greater
power, would be required. The steam-engine is not necessarily employed
exclusively in working the man-engine: when the latter is not working, the
former may be used or drawing, stamping,
or and other required duly; the engine at Carn Brea is used for drawing. The
estimate of cost per fathom we have given above is not intended to be taken as
accurate; it is merely given to convey a general notion, for we intend.
ECONOMIC CONSIDERATIONS.
Having given the above condensed descriptive
notice, we shall conclude by talking a brief review of the following questions
connected with this engine. The conditions of working, and the results
obtained, and obtainable. The types and power of motive-engines most
applicable. Considerations of consumption, expense, and
general advantages of man-engines, and particularly of the single-rod type. And a review of the comparative advantages of the
man-engine, and other apparatus for raising miners. Condition of working and results. In most
metallic mining districts the day of twenty-four hours is divided into three
cores (or corps) of eight hours each, thus distributed: from 6 a.m. to 2 p.m.,
from 2 p.m. to 10 p.m., and from 10 p.m. to 6 a.m., the last core being often
wanting. Where a shaft is sinking there are frequently four cores of six hours
each, the sump men changing at 8 and at 2.To meet these various, requirements the
engine at Dolcoath is worked thirteen hours out of-twenty-four, as follows: from
6 to 9 a.m., from 2 to 8 p.m., and from 10 p.m. to 2 a.m. At Levant they work
seven hours out of the twenty-four: from 6 to 7a.m., from 2 to 6 p.m., and from
8 to 10 p.m. It follows from this, that man-engines are
far from being completely utilised, that is, the rods are never constantly
full. In order to arrive at the maximum power of these machines, it will be
necessary, for a moment to imagine a working by which they shall be fully
employed. As in both systems, the ascending and descending currents go on
simultaneously, it will be only necessary to consider one of them. In the single-rod type every platform may be
manned in each up or down stroke, and in the return stroke they can also be
manned by those moving in the opposite direction; no platform, in any stroke,
need ever be empty. In the double-rod type, on the contrary, the miner only
returns to the same rod at every other platform, leaving the intermediate ones
as a distinct route for the opposite current; so that, on any one rod, only half
the platforms can, under any circumstances, be occupied at the same time. Now, if L be the length of the
man-engine in fathoms, and the platforms be always two fathoms apart, L÷2 = P
will be the number of platforms on each rod. Let s be the number of strokes per
minute made by each rod in the double-rod system, and s the number of
strokes per minute made by the single rod. Let n be the number of miners to
descend; and let t and t1 be the corresponding times, in minutes, required to
send them down by the double and single-rod systems respectively. In the double-rod system, the leading miner
of the descending current will arrive at the bottom of the shaft after having
occupied successively P ÷ 2 platforms on one of the rods, which will
require in time ½ P ÷ s minutes. After the arrival of this leading man
of the current, each stroke of the same rod will bring another, so that n miners
will be brought down in — minutes; so that we have:- t=½ P + n ÷ s……………(a) With the single rod type of engine, where the
miner must occupy successively all the platforms of the rod, we have similarly:-
t’=½ P +n ÷ s’……………(a)
Applying these formulae to a given case, so
as to compare the efficiency of the two types of engines, let us take that of a
man-engine extending to 220 fathoms deep, having to send down a core of 200 men:
here L = 220, P = 110, and n = 200.
In the double-rod type, working at the rate
of the United Mines engine, three strokes per minute, where, consequently, s
= 3, we have, by formula (a) t’= 55 + 200 ÷ 3= 85 minutes, the
time required to send down the 200 men by this form of engine, In the single-rod
type, working at the rate of Carn Brea engine, four strokes per minute, and
where, consequently, s’ = 4, we have, by formula (b) t ’= 100 + 200 ÷
4 = 77½ minutes, the time required to send down the 200 men by this type of
engine. A result which shows a balance of 7½ minutes in favour of the
single-rod arrangement, only working one-quarter quicker. Indeed, a simple consideration of the subject
ought to show the great superiority of the single-rod arrangement. For even if
the two types of engine worked at the same rate, although the double rod would
send down any one man in half the time required by the single rod, the time
occupied in sending down any given number of men would be the same m both cases
when the current had been once established. But the double-rod engine cannot be
worked at the same rate as the single one; for experience shows, that the number
of strokes per minute of the former cannot safely exceed half the number of
strokes which may be given to the latter: that is, if the one goes 3 strokes per
minute, the other may be worked to 6. Accepting, therefore, that while s
= 8, s’ may equal 6, we see that
the single rod will send down any single man as quick as the double rods, and
any given number of men in half the time, the current once established. (It is
rather remarkable that there seems to be a wide-spread misunderstanding in
Cornwall as to the respective capabilities of the two types of man-engines.
While the single-rod type has of late been exclusively adopted, there seems yet
to be a notion that the double rods are able to do twice the quantity of work,
and are only not adopted because such an amount of work is not required.) To get a general formula for ascertaining the
number of strokes per minute, s’ required to be given by a single-rod
engine in order to perform the same amount of work as two rods each making s
strokes, where, consequently, t = t’, we have from formula (a) and (b):- ½ P
+ n ÷ s’ = P + n ÷ s’ or s’ = 2s P + n ÷ P + 2n ………..(c)
From this equation it follows:-
1. That s’ is always less than 2 s.
2. And smaller, in greater proportion for the
same depth, as the number is greater;
3. That for any given number s’ will
increase with the depth. To make these conclusions more intelligible,
let us take the case already given where 200 men were lowered to a depth of 220
fathoms in 85 minutes by a double-rod engine working 3 strokes per minute; and
let us ascertain by equation (c) the number of strokes per minute of a
single-rod engine would be required .to do the same work. Here s’ = 2 x 3 -
110 + 200 ÷ 110 + 2 x 200 = 3.64, that is to say, a little more than 3½
strokes per minute of the single rod would suffice to do the work in the same
time as performed by the two rods working each at the rate of 3 strokes per
minute. Assuming that s’ = 2 s; and
taking the case of a deep mine (say 290 fathoms) sending down 500 men per day,
200 in each of the day cores, and 100 in the night core, we shall find that
while the total time required for sending down the 3 cores with the double-rod
engine (working 3 strokes per minute) is 4 hours 32½ minutes, the time required
to do the same work with the single-rod engine (working 6 strokes per minute)
will only be 2 hours 52½ minutes, showing a saving of 1 hour 40 minutes, or more
than one-third of the whole time. Where the motive-engine is employed for other
purposes, such as drawing stuff, this saving may be of much importance. Motive-engines:- In calculating the useful
power required to work a man-engine, it is necessary to consider that besides
the useful work performed, there is a dead weight to be overcome in the
friction and the slight unbalanced weight of the rods. This dead weight of
course varies considerably with local circumstances, and particularly with the
underlie of the shaft; at the United mines it was estimated that one-third of
the motive power was absorbed in the friction resistances. The weight of a miner may be taken at
150Ibs., and as it is necessary in calculating the power required to assume the
maximum that the machine could hold, we shall have, taking account only of the
ascending current. In the double-rod system, on one of the rods (take account
only of the ascending current) P ÷ 2 platforms are occupied. During one
minute these will receive 2 x s strokes of 12 feet, the useful power (x)
of which, expressed in pounds raised one foot high, will be:-
x = P X 2.s X 12 X150; or x = P s. 12.150
.... (d.)
In the single-rod system, where the whole
number of P platforms are occupied during the stroke of 12 feet, we have
similarly:-
x’ = P . s’. 12.150 ....... (e.)
Thus expressed, x and x’ have
the same form, which we can readily understand, for the P ÷ 2 miners of
the two rods are constantly in movement, while the P miners of the single
rod are half their time on the fixed sollars. If we apply these formulae to the cases of
the United mines and Dolcoath, dividing the results by 33,000 to get the
horse-power required, we have:- United mines x =105.3. 12.150 = 567,000 =
17 1/8 horse-power.
Dolcoath x’ = 110. 5½. 12. 150 = 693,000 =
21 horse-power.
From this hypothesis, which assumes only one
ascending current, let us turn to the opposite one, and consider the two
contrary currents in motion ; we here find that in the double-rod type there is
a permanent equilibrium, the same number of miners always occupying the two
rods, but inversely changing from one to the other. In the single-rod engine, on
the contrary, the equilibrium is alternative, so to say; that is, if the machine
is provided with a sufficiently powerful fly-wheel to store up the motive power
derived from the weight of the descending miners, this power will be given out
again in the following ascending stroke. The excess of the weight of the rod
unbalanced produces the same effect, so that in the two stems there is nothing
to overcome but the friction. These observations clearly show the
advantages of the single-rod type of engine. If we suppose the shaft vertical ,
and s = 2s, we shall find that the friction in the guides, &c., without
being entirely independent of this relation, is far from being proportional to
it. The single rod, with its double weight, and with a movement equal to that of
the two rods, will not have double the friction, while during its work it will
bring up and send down twice the number of men. Practically, man-engines usually work between
these extreme limits; all the platforms are not manned, and the contrary
currents are not always equal. However this may be, by the adoption of the
single-rod machine, we can profit by the motive -power given out by the weight
of the descending core by using a rotary engine with a powerful fly-wheel. As to the type of motive-engine most
applicable to the man-engine, it would appear at first sight that, as a
reciprocal motion is required, the ordinary form of pumping engine would be
easiest applicable. However, sound
practical considerations have proved that for both systems, the double and the
single, rotary engines are the most suitable. The objection which a priori would suggest
itself to the rotary engine is that at the end of the stroke corresponding to
the dead point there is, properly speaking, only a slackening of speed, not an
absolute stoppage. No practical inconvenience, however, results from this in
consequence of a certain play of "the rods due to their elasticity and mass, and
to the great slowness of the movement near the dead point. It is generally held that, with a stroke of 2
fathoms we cannot safely exceed a rate of 3 strokes per minute in the case of
the double-rod type of engine, and 6 strokes per minute in the case of the
single-rod type. These rates are evidently equivalent as to the time left to the
miner, when we consider that in the one case both platforms are movable, while
in the other case one is movable and the other fixed. A simple trigonometrical
calculation of the arcs traversed by the crank at the various periods of the
stroke, and of the time occupied, will give us the space traversed by the rod
within such periods, and establish this point. M. Moissenet, in his memoir in
the Annales des Mines already referred to, has also shown that, by an
arrangement which he suggests, the single-rod type of engine could safely be
worked as fast as even 8 strokes per minute. In this arrangement the comparative
rate of the movement of the rod is expedited in the middle of the stroke, but
retarded towards the beginning and end; so that, although the total time
occupied by each stroke is reduced from 10 seconds to 7½ seconds, the rate at
the beginning and ending of the stroke is not increased. With regard to safety, there can be no doubt
that direct-acting engines, leaving an absolute interval of repose at the end of
each stroke, would generally be less safe than the rotary engines now used,
which only give a very slow movement about the dead point. The man-engine rod,
like pump rods, would then have to start suddenly into motion on the admission
of the steam into the cylinder, which would evidently give rise to much more
danger than the present mode of slow acceleration at the commencement of the
stroke. Another important economical consideration
also leads us to decide in favour of the rotary engine. As the man-engine is not
required to work continuously, but yet at such frequent intervals that the steam
must be always kept up and the engineers on the spot, it is important that the
engine employed be of such a type that it may readily be applied to other
purposes. Now the rotary engine is the only one so applicable, as the direct
acting engine can never be used for any other work than pumping, and indeed, as
will be shown further on, it would not even be good for much for this purpose if
it were modified so as to be safe for the man-engine. Besides, a steam-engine of
the power required to work a man-engine in a deep mine, about 35 horse-power, is
just the engine required for drawing from a similar mine. Such a sized engine
would be useless for pumping in a deep mine, and, in addition, in an immense
majority of cases the pumping is required to be continuous and not intermittent. In one case in Cornwall a direct-acting
engine has been adapted to work the Wheal Reeth man-engine, by Mr. George
Eustice, jun., of Hayle. In this case the arrangement was adopted in order to
utilise an old 30-inch pumping engine which happened to be on the mine, and not
deliberately adopted as the most advisable course in case entirely new machinery
were being erected. As similar conditions may occur in other mines, in whose
special case it may be advisable to adopt a single engine working the rod
directly, it may be well to state the modifications which Mr. Eustice has used
in r order safely to apply this form of engine to working a man-engine. In the first place no expansion of steam is
allowed, for this would necessarily be productive of great danger from the
sudden shock given to the rod at the commencement of the stroke; the valves are
open throughout the whole length of the stroke of the piston. The amount of
steam admitted into, and consequently its pressure in, the cylinder is regulated
by the engine-man according to the number of men on the rods; if too much steam
is admitted the engine will come “in-doors” too fast, and if too little it will
come in too slow. In the case of the rod being heavily laden by men going down,
it is also requisite to take precautions against its going “out-of-doors” too
fast, which would necessarily occur if, at the end of the in-door stroke, the
equilibrium valve were suddenly opened with a rod heavily manned. For this
purpose a throttle-valve is placed in the top of the vertical pipe connecting
the equilibrium valve; by this the rate at which the steam is allowed to pass
from the top to the bottom of the cylinder is regulated at will, and with it the
rate at which the piston ascends. The whole of this arrangement is very
creditable to Mr. Eustice, for circumstances may occur where the adoption of an
engine of this kind would be economical, and before he took it in hand it was
deemed impossible safely to apply a single-acting engine for the purpose. Consumption and Expenses of Man-Engines:-
It must be evident that the consumption of coals, grease, &c., and the other
steam-engine charges, must vary with the varying circumstances; and besides, as
the motive-engines are usually employed in doing other work, it is not always
easy to apportion the respective proportion of cost which should be set down to
each. At the United mines the cost on the man-engine has been estimated at £30
per month. In the case of Levant, where the motive-engine also draws from a
depth of 79 fathoms, and where its total cost is £25. 5s per month, M. Moissenet
calculates that 3/8ths of this should be apportioned to the
man-engine, which would give £15. 8s per month. If to this we add 17s for
grease, &c., used underground, we have a total monthly cost of £16. In the case
of Dolcoath, similarly, where M. Moissenet apportions half the steam-engine cost
to the man-engine, he gets a monthly charge of £16. 8s, which, however, is
probably much under the mark. As we shall take the opportunity of giving on an
early occasion detailed particulars of the monthly cost incurred in working the
various man-engines in the county, together with the number of men transported,
and the depths, it is unnecessary to dwell further upon these generalities. Advantages of Maw-Engines, particularly
the Single-Rod Type:- The enormous loss of labour and time incurred in
climbing ladders is well known, indeed, too evident to make it necessary to
dwell upon it. To go down by ladders to the depth of 250 fathoms a miner will
occupy about 40 minutes, and to climb the same distance he will take about 1
hour, or 1 hour 40 minutes in the descent and ascent. In the man-engine he can
go up and down in 25 minutes each way, 50 minutes in all, which gives a saving
of 50 minutes, or more than 1/16th, in time of the miner’s working
day. The saving in fatigue and labour probably amounts to as much more, so that
the saving by the application of mechanical means varies from 1/5th
to 1/6th, and is certainly never less than 1/6th, on the
labour expended. , This is the mere money question, but besides this there is
the question of health. What has been already said must have
sufficiently demonstrated the superiority of the single-rod type of engine; but
still it may be well to give a summary of its advantages in a short compass.
1. It is less expensive, and occupies less
space.
2. It is safer in several respects. In the
first place, the shaft at each two fathoms may be sollared over, only leaving
the man-hole, so that in case of a man falling away there would be a fair chance
of escape. In the next place, the danger of stepping on to a moving platform is
much greater than on to a fixed one; and besides, in case of a man getting
giddy, he can rest himself as long as he desires on any sollar, while in a
similar case in the double-rod engine he would be carried up and down with each
stroke of the engine, which would very likely make him worse and insure his
destruction.
3. As it can be worked twice as quick, each
man can be sent down in the same time as with the double-rod engine, and the
same number of men can be sent down in one-half the time, when the current is
once established, a matter, of course, of immense importance
4. The power utilised is greater; and as the
motive-engine is generally used for other purposes, the amount of time left
available for these purposes is greater. Hence it is evident that the double-rod
engine is inferior in every element required. It is necessary to insist strongly
upon this, for the fact does not seem to be properly understood by certain
Cornish engineers. Its adoption is very creditable to Mr. West and the late
Captain Puckey; for while the first engines erected at Tresavean and United
mines were nearly copies of the German originals, the Fowey Consols engine
started with an independent principle.To get a general formula for the performances
of man-engines, whatever may be the distance of the platforms apart, we have
the following, taking d = this distance:
s = L÷ d.s + n ÷ s
Putting d s = V the velocity of
transportation, we have:
t = L ÷ V + n ÷ s
which shows the time necessary to send down n
men to a depth of L fathoms, making s strokes per minute of d fathoms
each. The activity will be greatest when the values of d and s are
such as to reduce t to a minimum. Comparative advantages of man-engines and
other mechanical means for raising miners:- This very important question,
which, as has been said, has recently been much discussed in Cornwall, is one on
which a good deal may be said on both sides. In favour of the man-engine we have
the following considerations:
1. It is safer, that there can be no doubt
about.
2. Being once fixed in place, it will send
down or take up a greater number of men in less time, and at a less cost, than
can be accomplished by any other means; this is equally clear; for by no other
appliance can we deliver a continuous stream of men to a depth of say 300
fathoms, at the rate of 360 men per hour, with engines of the size described.
3. Any man can leave or get into the engine
at the level of any sollar, which in metallic mines is a matter of great
importance, where workings are carried on at so many different levels. Against the use of the man-engine as compared
with skips or other similar appliances used in collieries, it has been urged:
1. That although the man-engine may be the
safer, yet as it can be so seldom applied (seeing that there are only 8 in
Cornwall), its
general non-applicability, which still perpetuates so much climbing, really
causes more injury to health and life than would be at all likely to arise from
the general practice of sending down men in well-arranged skips with wire ropes.
2. That although cheaper and more expeditious
when once established, yet, since it necessitates the putting up of special
machinery at an extra cost, and above all requires an extra space (not often
available), it really brings little economy in the end. On this point, the
advocates of the skip also urge that the general application of the same means
to raising men as are used for raising ores, would necessarily lead to an
improvement of the latter, in which Cornwall is undoubtedly backward, and
consequently lead to great economy. It is quite clear, regarding the matter
candidly, that there are points to be urged on both sides. Skips with wire
ropes, such as men might be sent down by with reasonable safety, ought to be on
every mine, and in every working shaft, for the sake of economical drawing
alone: man-engines can never be so commonly used. Hence, the rational views
would seem to be these:-
1. Where the depth of the mine, the number of
men employed, and the general prospects are such as to justify it, and where the
extra space required is available without much increased cost, the putting in of
a man-engine is the most advisable course.
2. Where these conditions do not occur there
is no reason why skips should not be put in, and used with sufficient care, to
enable
men to be raised and lowered by them. They could never, probably, be made
quite as safe as the man-engine, and certainly would not be so economical; but
they could be made reasonably safe, and under any circumstances would be found
cheaper than climbing ladders. In fact, both in the matters of safety and
economy, they would be very much better than leaving things as they are,
although not be good as man-engines. For instance, by way of comparison, we
may admit that a railway is the best of all modes of travelling; but we cannot
have railways everywhere, and where we cannot have one, we may be content with a
good macadamised road as better than nothing. So with man-engines and skips; the
former may be admitted to be the best when they can be had, but as they are not
so universally available as the latter, we must be content to use skips in the
great run of mines. There are only two skips at present in work
in Cornwall by which •men are regularly sent up and down. One at South Frances
mine, in which Lord Kinnaird, the Chairman of the Metallic Mines Commission
recently went down; and another at Botallack, by which H.R.H. Prince Arthur wont
down a few days since.